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SEMI AUTOMATIC VS. FULLY AUTOMATIC: WHICH STRETCH WRAPPING MACHINE IS BEST FOR Y

Date:2018-11-15

半自动还是全自动拉伸缠绕符合你的需要?

SEMI AUTOMATIC VS. FULLY AUTOMATIC: WHICH STRETCH WRAPPING MACHINE IS BEST FOR YOUR NEEDS?

一致性和效率是成功包装的两个最重要的要素。 今天,随着手工拉伸包装带来的物理需求和不一致性,公司发现更容易证明购买拉伸包装机的合理性。 然而,他们仍然面临着寻找符合其独特操作的拉伸包装机的挑战。

Consistency and efficiency are two of the most important elements of successful packaging. Today, with the physical demands and inconsistencies that come with stretch wrapping by hand, companies are finding it easier to justify the purchase of stretch wrapping machines. However, they are still faced with the challenge of finding a stretch wrapping machine that complies with their unique operations.


哪种类型的拉伸缠绕机最适合您的操作? 要自信地回答这个问题,您必须了解半自动托盘包装机和全自动托盘包装机之间的区别,并了解每个托盘包装机的独特优势。

Which type of stretch wrapping machine is best for your operations? To confidently answer this question, you must know the difference between semi and fully automatic pallet wrappers and understand the distinctive benefits of each.

在这篇文章中,我们将解释这两种类型的拉伸包装机之间的区别,并帮助您更好地理解每种拉伸包装机的关键要素。 让我们为您的操作找到合适的拉伸包装机!

In this post, we’ll explain the difference between these two types of stretch wrapping machines and help you better understand the key elements of each. Let’s get you on your way to finding the right stretch wrapping machine for your operations!

半自动拉伸缠绕机

Semi Automatic Stretch Wrapping Machines

如果您正在处理小批量应用,半自动拉伸包装可能是您的最佳解决方案。 这些机器提供了一种安全的方法来整合货物,同时提供合适的托盘负载以满足客户的需求。 半自动拉伸缠绕机需要操作员将托盘货物放置在拉伸包装机上,并将薄膜尾部施加到货物上以启动。 之后,拉伸包装材料施加薄膜并包裹托盘货物。

If you’re handling low-volume applications, a semi automatic stretch wrapper may be the best solution for you. These machines provide a safe method of unitizing loads, while providing a competent pallet load to fulfill your customers’ demands. Semi automatic stretch wrap machines require an operator to place the pallet loads on the stretch wrapper and apply the film tail to the load to initiate the cycle. After which, the stretch wrapper applies the film and wraps the pallet load.

这些系统通常用于小批量应用,每小时包装的货物少于20个。 即使您的包装要求低至每小时10个托盘,购买拉伸包装机也很合理。

These systems are normally used in low volume applications, with fewer than 20 loads per hour being wrapped. Even if your wrapping requirements are as few as 10 pallets per hour, the purchase of a stretch wrapper is easily justifiable.

有3种基本类型的半自动拉伸包装机。 为了帮助您确定哪种最符合您的需求,以下是每个项目的主要特点和功能:

There are 3 basic types of semi automatic stretch wrapping machines. In effort to help you determine which best meets you needs, here are the key features and functions of each:

·       薄型转台拉伸包装机:最适合托盘搬运机操作; 这些机器的设计使转盘距离地面不到3英寸。 使用斜板,托盘搬运车可以轻松地在该系列上放置货物。

·       Low Profile Turntable Stretch Wrappers: Best for pallet jack operations; these machines are designed with the turntable positioned less than 3 inches from the floor. Using a ramp, pallet jacks can easily place loads on this series.

·       高型转台拉伸包装机:该机器专为叉车装载应用而设计。 与低调的转盘拉伸包装机相比,这种转盘提供了更容易的装载和定位通道,因为它是高架的。 不良托盘也不会像在低调系统上那样拖拽机架。

·       High Profile Turntable Stretch Wrappers: This machine is designed specifically for forklift loaded applications. Compared to low profile turntable stretch wrappers, this turntable provides easier loading and positioning access because it is elevated. Poor pallets also do not end up dragging on the machine frame as can happen on a low profile system.

·       架空旋转臂拉伸包装机:专为承受重型或不稳定托盘负载(轻型,高型和不良构造的负载)而设计,这种类型的拉伸包装材料可以在地板上静止时轻松包裹负载。 有三种安装配置可供选择:壁挂式,落地式和独立式龙门架。

·       Overhead Rotary Arm Stretch Wrappers: Designed for heavy or unstable pallet loads (light, tall, and poorly constructed loads), this type of stretch wrapper allows loads to be easily wrapped while stationary on the floor. Three mounting configurations are available: Wall Mount, Floor Mount and Free Standing Gantry.

自动拉伸缠绕机

Automatic Stretch Wrapping Machines

另一方面,自动拉伸包装机在循环期间不需要操作员干预。 通常将载荷带到传送带上的机器上,以便机器可以自动开始包装。 全自动拉伸包装机可将每个托盘负载的高度解释为薄膜托架,并确保每次都能进行专业,高效的包装。 然后将薄膜切割并密封到托盘货物,该托盘货物离开包装循环以为其他货物腾出空间。

Automatic stretch wrapping machines, on the other hand, require no operator intervention during the cycle. Loads are typically brought to the machine on a conveyor belt so that the machine can automatically begin wrapping. Fully automatic stretch wrappers interpret the height of each pallet load to the film carriage and ensure a professional and efficient wrap every time. The film is then cut and sealed to the pallet load, which exits the wrapping cycle to make room for other loads.

这些系统通常用于大批量应用,从每小时20个托盘到每小时最多120个货物。

These systems are commonly used in higher volume applications, from 20 pallets per hour to up to 120 loads per hour being wrapped.

真正的自动拉伸包装机必须具有4种特定功能。 为了帮助您更好地理解这些功能,我们对每个功能进行了概述。 要真正自动化,拉伸包装必须:

1.夹膜...薄膜的尾部开始每个拉伸缠绕循环,而不需要操作者将拉伸薄膜附着到货物上。

2.缠绕 ...产品基于操作员在拉伸包装控制面板上设置的包装参数。

3.切割......从托盘货物拉伸薄膜并将其固定在夹具中。 这样,拉伸薄膜的前缘适当地定位,以允许随后的托盘被包裹。

4.拂膜......拉伸薄膜的尾端到货物。 正面薄膜尾部处理确保悬挂边缘在运输过程中不会散开。

There are 4 specific functions that true automatic stretch wrapping machines must perform. To help you better understand these functions, we’ve put together an overview of each. To be truly automatic, the stretch wrapper must:

1.      Clamp… the tail of the film to start each stretch wrapping cycle, without the need of an operator to attach the stretch film to the load.

2.      WRAP… the product based on the wrapping parameters that the operator has set on the stretch wrapper control panel.

3.      CUT… the stretch film from the pallet load and secure it in a clamp. This way, the leading edge of the stretch film is properly positioned to allow subsequent pallets to be wrapped.

4.      APPLY… the tail end of the stretch film to the load. Positive film tail treatment ensures that the hanging edge does not unravel during transit to the customer.

谨防; 因为一些半自动机器可以添加选项和小工具,以帮助机器提供额外的自动化,但不能正确提供所有这些功能。 这是一种测试拉伸包装是否真正自动化的简单方法:如果在循环过程中的任何时候你希望薄膜处于某个位置以使机器工作(而不是机器将薄膜确定位于该位置),那么 它不是真正的自动机器。Beware; as some semi automatic machines can have options and gadgets added to help give machines extra automation but do not properly provide all of these features. Here’s a simple way to test if a stretch wrapper is truly automatic: If at any time during the cycle you hope the film is in a certain position for the machine to work (instead of the machine positively locating the film in that position), then it is not a true automatic machine.

例如,我们在半自动装置上有一个有用的选项,允许在循环结束时撕下薄膜,因此操作员不必切割薄膜。 虽然这是一个有用的功能,但周期结束时的薄膜尾部不会被擦拭,折叠或密封。 它只是落到了地面,开始了一个可能解开的缓慢过程。

As an example, we have a useful option on semi automatics that allows the film to be torn off at the end of a cycle, so the operator does not have to cut the film. While this is a useful feature, the film tail at the end of the cycle is not wiped down, tucked, or sealed. It simply falls to the ground, where it starts a slow process of potentially unravelling.

还有4种基本类型的自动拉伸包装机。 为了帮助您确定哪个最符合您的需求,以下是每个项目的一些主要功能:

There are also 4 basic types of automatic stretch wrapping machines. To help you determine which best meets you needs, here are some key features of each:

·       旋转环:旋转环是独特的,因为它们只旋转托架本身,与传统的转盘或旋转臂不同。 这款拉伸包装机设计紧凑,适合持续应用。 与传统的旋转臂和转盘拉伸包装相比,旋转环形托盘包装机可显着降低薄膜成本,因为它可以在货物的任何位置启动和停止循环。 通常这些薄膜节省可以在3年内为新机器提供回报。

·       Rotary RingRotary rings are unique because they rotate only the carriage itself, unlike a traditional turntable or rotary arm. Featuring a compact design, this stretch wrapper is suited for constant applications. The Phoenix PRRA Rotary Ring Pallet Wrapper reduces film costs dramatically when compared to conventional rotary arm and turntable stretch wrappers because it can start and stop the cycle anywhere on the load. Often these film savings alone can provide payback on the new machine in 3 years. 

·       传送旋转臂:这些机器无需旋转被拉伸包装的托盘。 无论是处理重载还是不稳定载荷,都可以快速有效地用这个系统包裹。 这些机器最常用于与包装线的其余部分一致。

·       Conveyorized Rotary ArmThese machines eliminate the need to rotate the pallet being stretch wrapped. Whether dealing with heavy or unstable loads, it can quickly and efficiently be wrapped with this system. These machines are most commonly used in-line with the rest of the packaging line. 

·       传送式转盘:该系统提供灵活且经济的拉伸包装解决方案,每小时最多可承载50个货物,重量可达4,000磅。 这款拉伸包装机采用紧凑设计,在面对紧密贴合应用时效果最佳。

·       Conveyorized TurntableThis system offers a flexible and economical stretch wrapping solution for up to 50 loads per hour and 4,000-pound weight capacity. Featuring a compact design, this stretch wrapper is best when faced with tight fitting applications.

·       非传送自动装置:操作员只需将托盘放在拉伸包装机上并拉动绳索即可开始自动循环。 该机器无需操作员将叉车卸下来拉伸包装托盘,并且可用于薄型和高型操作。

·       Non-Conveyorized AutomaticsOperators just have to place the pallet on the stretch wrapper and pull the cord to begin the automatic cycle. This machine eliminates the need for operators to get off the forklift to stretch wrap pallets and is available for both low profile and high profile operations.

希望在阅读这篇文章后,您确定哪种类型的拉伸包装机最适合您的操作。 如果您正在寻找更多信息或有任何疑问,请随时在下面评论或直接与我们联系!Hopefully, after reading this post, you are sure of which type of stretch wrapping machine is best for you operations. If you are looking for more information or have any questions, please feel free to comment below or contact us directly!


SHENZHEN ACMER INTELLIGENT EQUIPMENT CO., LTD.

Contact person: Michael Jiang

Tel:  +86-769-82686927                Fax: +86-769-82686253

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SHENZHEN ACMER INTELLIGENT EQUIPMENT CO.,LTD.
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